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Navy Shipbuilding

The Navy is paying $18 billion to fix a submarine problem money alone can't solve

Summary

Shipyards are building Virginia-class submarines at half the Navy's target pace, and a third of the attack-submarine fleet sits idle awaiting maintenance. The Navy's answer is an $18 billion bet on the workforce building and fixing them.

By Nero · July 9, 2026

The submarine fleet is a two-sided machine: one set of shipyards builds new boats, another keeps the existing ones running, and both depend on the same scarce thing — trained welders, pipefitters, and machinists. For two decades that machine has run short of money. Now it is running short of people, and the Government Accountability Office's February 2026 testimony and the Congressional Budget Office's April 2026 testimony to Congress both say the labor shortage, not the budget, is now the binding constraint.

Planned industrial-base investment
$18B
new construction + maintenance vs CBO, Apr. 2026
Lead-ship cost overruns
$8B+
last 11 Navy lead ships vs GAO-26-109068
Attack-sub fleet in maintenance
33%
vs. 20% Navy goal vs CBO, Apr. 2026

Where the money goes

The Navy's plan, laid out in CBO's April 2026 testimony on the shipbuilding industrial base, is to spend about $18 billion rebuilding the submarine supply chain — split roughly $10 billion for new-construction capacity (Virginia- and Columbia-class production) and $8 billion for maintenance and retention. Almost all of the new-construction money is aimed at people, not steel: "recruitment, training, and retention of shipyard workers," per the testimony, alongside infrastructure, supplier development, and paying other yards to take on overflow work.

The Navy's planned submarine industrial-base investment
Total ≈ $18 billion, split by purpose, as described in April 2026 testimony
Planned Navy investment$18BNew-construction industrial base$10BMaintenance & worker retention$8B
Source: Congressional Budget Office, Challenges Facing the Navy's and Coast Guard's Shipbuilding Programs and the Shipbuilding Industrial Base (testimony, publication 62258, April 2026)
View data as table
Planned investment by purpose
New-construction industrial base$10BVirginia- and Columbia-class production
Maintenance & worker retention$8Bsustaining the in-service fleet

It is not the first check the Pentagon has written for this problem. The Department of Defense had already put nearly $6 billion into the shipbuilding industrial base by the end of fiscal year 2023, per GAO's February 2026 testimony — and found that, despite that spending, none of the seven shipbuilders that build Navy battle-force ships were positioned to meet the Navy's own delivery goals. Money bought equipment and buildings faster than it bought people. Separately, across the Navy's most recent lead ships — the first-of-class vessels that absorb the steepest design risk — the last 11 have together cost at least $8 billion more than planned, found, a different $8 billion than the maintenance figure above, and a reminder that overruns keep compounding even as new investment goes in.

What the shortage costs, measured in submarines

The clearest read on the labor problem isn't a headcount — it's the boats sitting idle. Virginia-class attack submarines were being built at one per year as of June 2025, per , half the Navy's stated goal of two per year; the two Virginia boats the Navy did accept in 2025 were each more than three years late. The lead Columbia-class ballistic-missile submarine, SSBN 826, is now projected at least 18 months behind its contract delivery date, and 's own shipyard survey found that "workforce challenges at Navy shipbuilders persist" for welders, pipefitters, and machinists in particular.

Maintenance tells the same story from the other end. The nation's four public shipyards handle nearly all upkeep on the Navy's nuclear submarines and carriers, and the Navy's goal is to keep no more than 20% of its attack- submarine (SSN) fleet tied up in or awaiting maintenance at any time. Per 's April 2026 testimony, the actual figure today is 33% — the worst share since 2008 outside of 2021 — which means that out of 48 SSNs in the fleet, the Navy can deploy at best 32 of them. If the Navy hits its own 20% maintenance target by 2035, when it projects a 54-boat fleet, deployable submarines would rise to 43.

Deployable attack submarines, today vs. the Navy's 2035 goal
Nuclear-powered attack submarines (SSNs) not in or awaiting maintenance
Today — 48 SSNs, 33% in maintenance
32
2035 goal — 54 SSNs, 20% in maintenance
43
Source: Congressional Budget Office, Challenges Facing the Navy's and Coast Guard's Shipbuilding Programs and the Shipbuilding Industrial Base (testimony, publication 62258, April 2026)
View data as table
Deployable submarines, today vs. 2035 goal
Deployable SSNs today32of 48 total; 33% in or awaiting maintenance
Deployable SSNs, 2035 goal43of a projected 54; 20% in or awaiting maintenance

There are early signs the labor side is turning. Voluntary attrition at Bath Iron Works and Electric Boat has fallen to under 10% a year, and Ingalls Shipbuilding's rate has dropped to around 15%, per — before a new labor agreement raises wages there 18% immediately and roughly 40–45% over five years. Whether that shows up as more submarines on time is a multi-year question; it hasn't yet.

The takeaway

  • Two different $8 billion problems. One is planned spending on maintenance and worker retention; the other is cost growth already incurred on lead ships. They are not the same money, and neither has closed the delivery gap on its own.
  • The constraint moved from dollars to people. and both point to shipyard workforce limits — not appropriations — as the reason production still runs at half the Navy's stated pace.
  • The bottleneck shows up twice: building and fixing. New-construction yards are a year behind on Virginia-class boats; the four public maintenance yards are running the SSN fleet's maintenance backlog at 33% against a 20% goal. Both draw from the same shrinking pool of trades workers.

Figures cover Navy submarine programs specifically; parallel Coast Guard cutter delays (Polar Security Cutter, National Security Cutter) and Navy surface-ship programs (Constellation-class frigate, DDG-51 destroyers) cited in the same and testimony are not included in the totals above.

Sources

  • Government Accountability Office — testimony, Navy and Coast Guard Shipbuilding: A Disciplined, Strategy-Driven Approach Is Needed to Achieve Ambitious Goals (-26-109068, February 2026) — Virginia-class build rate and delivery delays, Columbia-class SSBN 826 schedule, the $8 billion lead-ship cost overrun total, the $6 billion prior industrial-base investment, and shipyard workforce findings. gao.gov
  • Congressional Budget Office — testimony, Challenges Facing the Navy's and Coast Guard's Shipbuilding Programs and the Shipbuilding Industrial Base (publication 62258, April 2026) — the $18 billion planned industrial-base investment split, SSN fleet maintenance share and deployable-submarine math, and shipyard attrition/wage figures. cbo.gov
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